INDUSTRIAL AUTOMATION WITH PLC,VFD & HMI
COURSE CURRICULUM
POPULAR PACKAGE COURSE (A+B+C+D) = TK. 12000.00
A. INDUSTRIAL AUTOMATION, MOTOR CONTROLLING & HOUSE WIRING
TK. 8000.00
TK. 8000.00
1. COMMERCIAL NAME OF HOUSE WIRING
MATERIALS AND THEIR SELECTION.
2. HOUSE
WIRING PRACTICAL PRACTICE.
3. TOTAL
LOAD CALCULATION PROCEDURE OF A
BUILDING.
4. HOUSE WIRING CABLE
SPECIFICATION AND SELECTION.
5. INTRODUCTION
TO PUSH BUTTON/SWITCHES/ROTARY SWITCHES ETC.
6. INTRODUCTION
AND UNDERSTANDING OF SWITCHING CONTACTS- NO/NC TYPES.
7. GARMENTS MULTI STORIED BUILDING, FIRE ALARM CIRCUIT INSTALLATION DIAGRAM PRACTICAL PRACTICE.
8. SPECIFICATION,
SELECTION & CONNECTION DIAGRAM OF MAGNETIC CONTACTOR.
9.
THREE PHASE MOTOR
CONTROL CIRCUIT PRACTICAL PRACTICE
BY USING MAGNETIC CONTACTOR.
10. SPECIFICATION,
AMPERE SELECTION & CONNECTION PROCEDURE OF SAFETY THERMAL OVERLOAD FOR MOTOR.
11. THREE PHASE MOTOR PROTECTION
CONTROLLING CIRCUIT PRACTICAL PRACTICE
BY USING THERMAL OVERLOAD.
12.
INDUSTRIAL DOL
(DIRECT ON LINE) SWITCH PREPARING & CONNECTION PROCEDURE.
13. SPECIFICATION,
SELECTION & CONNECTION PROCEDURE OF 3 PH INDUCTION MOTOR.
14.
MOTOR CHECKING PROCEDURE PRACTICAL PRACTICE BY
USING MULTI METER.
15.
STAR AND DELTA CONNECTION PHYSICAL PRACTICE.
16. SPECIFICATION,
SELECTION & CONNECTION DIAGRAM OF MAGNETIC RELAY.
17. LOAD
CONTROLLING CIRCUIT PRACTICAL PRACTICE BY USING MAGNETIC RELAY.
19. INTRODUCTION
TO PHASE FAILURE RELAY.
20. INDUSTRIAL
THREE PHASE FAILURE RELAY PREPARING & CONNECTION PROCEDURE.
21. MOTOR PROTECTION
CIRCUIT PRACTICAL PRACTICE BY USING PHASE FAILURE RELAY.
22. SPECIFICATION,
SELECTION & CONNECTION DIAGRAM OF ON DELAY TIMER.
23. LOAD
CONTROL CIRCUIT PRACTICAL PRACTICE BY USING ON DELAY TIMER.
24. THREE
PHASE MOTOR CONTROLLING CIRCUIT PRACTICAL PRACTICE BY USING RELAY, ON DELAY
TIMER & MAGNETIC CONTACTOR.
25. FUNCTION
AND CONNECTION PROCEDURE OF OFF DELAY TIMER.
26. THREE
PHASE MOTOR CONTROL CIRCUIT PRACTICAL PRACTICE BY USING OFF DELAY TIMER &
MAGNETIC CONTACTOR.
27. CONNECTION
AND SETTING PROCEDURE OF TWIN/SEQUENTIAL TIMER.
28.
NAME AND
SELECTION PROCEDURE OF VARIOUS INDUSTRIAL METERS.
29. MEASURING PROCEDURE PRACTICAL PRACTICE BY USING
MULTI METER.
30. MEASURING PROCEDURE PRACTICAL PRACTICE BY USING
CLAMP ON METER.
31. MEASURING PROCEDURE PRACTICAL PRACTICE BY USING
MEGGER TESTER
32. CONNECTION PROCEDURE
PRACTICAL PRACTICE BY USING ANALOG VOLTMETER.
33. CONNECTION PROCEDURE
PRACTICAL PRACTICE BY USING DIGITAL VOLTMETER WITH PROGRAMMING.
34. CONNECTION PROCEDURE PRACTICAL PRACTICE BY
USING ANALOG AMMETER.
35. CONNECTION PROCEDURE
PRACTICAL PRACTICE BY USING DIGITAL AMMETER WITH PROGRAMMING.
36. TRAFFIC
SIGNAL CONTROLLING CIRCUIT PRACTICAL PRACTICE BY USING SEQUENTIAL TIMER
37. LOAD (TWO
MINUTE ON & 30 SECOND REST) CONTROLLING CIRCUIT PRACTICAL PRACTICE BY USING
TIMER.
38. AUTO
WATER LEVEL CONTROLLING CIRCUIT PRACTICAL PRACTICE FOR MULTI-STORED BUILDING/
INDUSTRY.
40. AUTO TRANSFER SWITCH (ATS) CONTROLLING PROCEDURE FOR THREE PHASE LOAD AND PRACTICAL PRACTICE WITHOUT TIMER FOR GENERATOR & REB.
41. AUTO TRANSFER SWITCH (ATS) CONTROLLING PROCEDURE FOR THREE PHASE LOAD AND PRACTICAL PRACTICE WITH TIMER TO PROTECT REB FROM HUNTING CURRENT (FOR GENERATOR AND REB).
42. BUS BAR COPPER CALCULATION PROCEDURE AND
PRACTICAL PRACTICE AS PER VARIATION OF LOAD.
43. SAFETY PANEL SWITCHING CONTROL BY USING LIMIT
SENSOR OF POWER PLANT.
44. MODERN
PROXIMITY (2 WIRE) SENSOR, SIGNALING METAL DETECTOR CIRCUIT PRACTICAL PRACTIC.
45. MODERN PROXIMITY (3 WIRE) SENSOR, SIGNALING
METAL DETECTOR CIRCUIT PRACTICAL
PRACTICE.
46. PHOTO SENSOR (5 WIRE) CIRCUIT PRACTICAL
PRACTICE FOR LIFT.
47. MANUAL FORWARD AND
REVERSE CONTROLLING CIRCUIT PRACTICAL PRACTICE FOR THREE PHASE MOTOR.
48. AUTO
FORWARD AND REVERSE CONTROLLING CIRCUIT PRACTICAL PRACTICE USING TIMER FOR THREE PHASE MOTOR.
49. STAR
DELTA 3 PHASE EASY CONNECTION PROCEDURE FROM MOTOR.
52. ELECTRICAL TROUBLE
SHOOTING PRACTICAL
PRACTICE FROM INDUSTRIAL PANEL BOARD.
53. MPCB (MOTOR PROTECTION CIRCUIT BREAKER)
HARDWARE DESCRIPTION & CONNECTION DIAGRAM.
54. MMS (MANUAL
MOTOR STARTER) HARDWARE DESCRIPTION & CONNECTION DIAGRAM.
56. SINGLE LINE DIAGRAM PRACTICE FOR SUB STATION
57. BENEFIT OF USING POWER FACTOR FOR INDUSTRY.
58. ECONOMY
POWER FACTOR IMPROVEMENT CAPACITOR SELECTION PROCEDURE.
59. P.F.I
(POWER FACTOR IMPROVEMENT PLANT) CONTROL RELAY SELECTION, CONTROLLING AND CONNECTION
& PRACTICAL PRACTICE.
60. P.F.I CONTROLLER PROGRAMMING &
PARAMETER SELECTION.
61. FAMILIARIZATION WITH INDUSTRIAL DIODE, LED, ZENER DIODE, CHECKING AND PRACTICAL
PRACTICE.
62. INTRODUCTION TO INDUCTOR, CAPACITOR
& RESISTOR.
63. TC (THERMOCOUPLE) HARDWARE DESCRIPTION &
CONNECTION DIAGRAM.
64. TEMPERATURE CONTROLLER CONNECTION PROCEDURE
PRACTICAL PRACTICE WITH PROGRAMMING AND TROUBLE SHOOTING.
B. VFD/ FREQUENCY INVERTER PROGRAMMING, CONNECTION, MOTOR RUN, TROUBLESHOOTING
TK. 4000.00
1. EVERYTHING ABOUT VFD.
2. SPECIFICATION, SELECTION AND
CONNECTION PROCEDURE OF THREE PHASE INDUCTION MOTOR.
3. MEASURING PROCEDURE PRACTICAL
PRACTICE BY USING MULTI METER.
4. MEASURING PROCEDURE PRACTICAL
PRACTICE BY USING CLAMP ON METER
5. MOTOR CHECKING PROCEDURE FROM MULTI METER.
6. STAR CONNECTION PHYSICAL PRACTICE.
7. DELTA CONNECTION PHYSICAL PRACTICE
8. VFD HARDWARE DESCRIPTION.
9. PRACTICAL CONNECTION OF MOTOR WITH INVERTER.
10. INTRODUCTION
TO VFD EXTERNAL MODE.
11. VFD EXTERNAL
MODE WIRING PRACTICAL PRACTICE.
12. VFD OPERATION
MODE SELECTION
14. VFD FAULT FINDING AND TROUBLE SHOOTING.
1. INTRODUCTION TO
2. DISCUSS PLC INPUT ELEMENT.
3. DISCUSS PLC OUTPUT ELEMENT.
4. DISCUSS PLC INPUT MODULE/OUTPUT
MODULE.
5. DISCUSS PLC ADDRESSING.
6. FAMILIARIZATION WITH VARIOUS PLC LANGUAGES.
7. BLOCK DIAGRAM OF PLC.
8. CONCEPT ABOUT LADDER.
9. BASIC CONCEPT OF PLC SOFTWARE & DATA CABLE
10. OVERVIEW & INSTALLATION OF GX DEVELOPER/GX WORKS 1,2,3
11. FAMILIARIZATION WITH VARIOUS LADDER SYMBOL
12. LOAD CONTROLLING WITHOUT LATCHING CIRCUIT PRACTICAL PRACTICE
13. LOAD CONTROLLING WITH LATCHING PRACTICAL PRACTICE
14. INTRODUCTION TO SET-RESET COMMAND.
15. LOAD CONTROLLING USING SET RESET COMMAND.
16. INTRODUCTION TO ZONE RESET COMMAND.
17. FAMILIARIZATION WITH INTERNAL AUXILIARY RELAY IN PLC
18. COMPARISON BETWEEN GENERAL AUXILIARY RELAY AND BATTERY
BACKED AUXILIARY RELAY
19. FAMILIARIZATION WITH DIFFERENT TYPE OF INTERNAL TIMERS IN PLC.
20. COUNTING SYSTEM AND LOGIC OF INTERNAL ON DELAY TIMERS IN PLC.
21. DIFFERENCE BETWEEN NORMAL TIMERS AND RETENTIVE TIMERS.
22. ON DELAY TIMER LOGIC PRACTICAL PRACTICE
23. DESIGNING A TWIN TIMER USING ON DELAY TIMER.
24. GENERAL TIMER VS RETENTIVE TIMER PRACTICAL PRACTICE
25. DESIGN OF A COMPLICATED PROJECT USING MULTIPLE TIMERS AS PER REQUIREMENT.
26. DESIGN A TRAFFIC CIRCUIT USING MULTIPLE TIMERS.
27. FAMILIARIZATION WITH DIFFERENT TYPES OF COUNTERS IN PLC
28. COUNTER COMBINED WITH TIMER & SENSOR PRACTICAL PRACTICE.
29. STAR-DELTA CIRCUIT PRACTICAL PRACTICE IN PLC.
30. FAMILIARIZATION WITH VARIOUS TYPES OF DATA REGISTERS IN PLC
31. PROGRAMMING OF DATA REGISTERS COMBINED WITH INCREMENT, DECREMENT & DATA
REGISTERS.
31. TIMER COMBINED WITH DATA REGISTER PROGRAMMING PRACTICE
33. COUNTERS COMBINED WITH DATA REGISTER PROGRAMMING PRACTICE
34. FAMILIARIZATION WITH ARITHMETIC COMMANDS.
35. PROGRAMMING PRACTICE USING ARITHMETIC COMMANDS.
36. INTRODUCTION TO “COMPARISON” COMMAND IN PLC.
37. INTRODUCTION TO “MOV “COMMAND.
38. PROGRAMMING PRACTICE USING COMPARISON COMMAND
39. PROGRAMMING PRACTICE USING MOV COMMAND.
40. INTRODUCTION TO “CMP” COMMAND
41. PROGRAMMING PRACTICE USING CMP COMMAND.
42. INTRODUCTION AND PROGRAMMING PRACTICE USING “CALL JUMP” COMMAND.
43. PROGRAM READ/WRITE PROCESS USING DATA CABLE.
44. ONLINE MONITORING & TROUBLE SHOOTING PROCESS FROM PC/LAPTOP PRACTICAL PRACTICE.
45. PROCESS OF
CONTROLLING AC LOAD USING DC SUPPLY OR CONTROLLING DC LOAD USING AC SUPPLY PRACTICAL PRACTICE.
46. POWER SUPPLY & WIRING OF INPUTS
PRACTICAL PRACTICE.
47. WIRING OF OUTPUTS PRACTICAL
PRACTICE.
D. HUMAN MACHINE
INTERFACE (HMI) PROGRAMMING, CONNECTION
& LOAD CONTROLLING
TK. 4000.00
1.
INTRODUCTION TO HMI – UNDERSTANDING WIRING &
INSTALLATION
2.
INTRODUCTION TO VARIOUS TYPES OF SWITCH (MOMENTARY,
MAINTAINED, SET, RESET ETC.)
3.
SET/RESET BUTTON FUNCTIONS PRACTICAL PRACTICE.
4.
INTRODUCTION TO HMI DISPLAY ELEMENTS.
5.
BUTTON FUNCTIONS-SET CONSTANTS, INCREMENT & DECREMENT
& PRACTICAL IMPLEMENTATION ON LOADS.
6.
INTRODUCTION TO SIMPLE & MULTI STATE INDICATORS IN HMI
& LOAD CONTROLLING PRACTICAL PRACTICE.
7.
INTRODUCTION T0 MULTI STATE BUTTONS IN HMI & LOAD
CONTROLLING PRACTICAL PRACTICE.
9.
INTRODUCTION TO NUMERIC ENTRY FOR GIVING THE INPUT FROM HMI
& LOAD CONTROLLING PRACTICAL PRACTICE.
10.
INTRODUCTION TO NUMERIC DISPLAY & GAIN SETTING IN
NUMERIC DISPLAY
11.
INTRODUCTION TO MOVING SIGN & PRACTICAL IMPLEMENTATION
12.
OPERATING AND SETTING OF MULTIPLE SCREENS IN HMI &
PRACTICAL IMPLEMENTATION.
13.
HMI CONNECTION PROCEDURE WITH LAPTOP/COMPUTER.
14.
DATA TRANSFER PROCESS & TROUBLESHOOTING FROM PC/LAPTOP.
PLC Analog Programming Curriculum
1. Introduction to PLC
2. Familiarization & Addressing of Different Input/Outputs of Various PLC Brands.
3. Familiarization with Digital Input & Outputs of PLC.
4. Familiarization with Analog Input & Outputs of PLC.
5. Difference Between Analog & Digital I/O of PLC.
6. Hardware Specification, Description & Connection of Analog PLC Module.
7. Familiarization with Analog Reading Command.
8. Familiarization with Analog Writing Command.
9. Familiarization with Analog to Digital Command and Load Controlling Practical Practice.
10. Familiarization with Analog to Analog Command and Load Controlling Practical Practice.
11. Frequency Varying, Controlling & Setting Procedure of a Frequency Inverter (VFD) Practical Practice using PLC Analog Operation.
PLC, VFD, HMI Modbus Curriculum
TK 10000
1.PLC ADVANCED COMMAND PRACTICAL
PRACTICE
2.VFD ADVANCED COMMAND PRACTICAL
PRACTICE
3.HMI ADVANCED COMMAND PRACTICAL
PRACTICE
4.INTRODUCTION TO MODBUS
5.INTRODUCTION TO ASCII MODE
6.INTRODUCTION TO RTU MODE
7. DIFFERENCE BETWEEN VARIOUS MODBUS
MODES
8. FAMILIARIZATION WITH BIT & BYTE
9.DIFFERENCE BETWEEN RS-232 &RS-485
COMMUNICATION
10. FAMILIARIZATION WITH CONVERSION OF
NUMBERS
11.VFD PARAMETER SELECTION FOR MODBUS
COMMUNICATION
12.DETAILED EXPLANATION OF EACH parameter
13.FAMILIARIZATION WITH PARITY
14.PLC PARAMETER SETTING FOR MODBUS
COMMUNICATION
15.EXPLANATION OF EACH parameter
16. PROCESS OF SELECTING BAUD RATE, DATA BIT,
PARITY& STOP BIT.
17. EXPLANATION OF HXX
18. PLC-VFD MODBUS COMMUNICATION PROGRAM
PRACTICAL PRACTICE IN ASCII/RTU MODE
19.EXPLANATION OF 2000H & 2001H
20.PROCESS OF SELECTING OR SETTING
PARAMETERS IN H2000
21.PLC, VFD & HMI MODBUS
COMMUNICATION PROGRAM PRACTICAL PRACTICE.
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